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Abstract

This paper describes basic CJSC “Konsom SKS” technical solutions overview for industrial equipment vibration protection, control and analysis systems, which can be mobile or stationary, and measure object vibration to determine its condition. The research group carried out analysis of known similar systems for diagnostics of electric motors, bearings and other units including those systems that use mechanism vibration analysis. It was shown that when the defect occurs in some part of the equipment, the vibration pattern there is changed. And not only overall vibration increases but also the vibration on specific frequencies is characteristic for a particular defect. Those frequencies depend on geometric and electric parameters of the mechanism. The automated vibration analysis systems developed by CJSC “Konsom SKS” are based on monitoring and analysis of those frequencies. On the other hand, vibration protection and vibration control systems are based on monitoring of the mechanism overall vibration. The automated vibration analysis systems are high end monitoring systems. These systems can diagnose defects in a roller or a sliding bearing, an AC or DC electric motor, gearbox, coupling, shaft etc. The paper also shows an overview of firmware that could be used interchangeably in vibration protection, vibration control and vibration analysis systems depending on the application.

Keywords

Vibration protection, vibration control, vibration analysis, bearing, electric motor, monitoring, accelerometer, smart sensor, signal lamp, noise meter, vibration, spectral analysis.

Evgeniy N. Ishmetiev D.Sc. (Engineering), Director of Strategic Development, CJSC “KonsOM SKS”, Magnitogorsk, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.. Dmitry V. Chistyakov Ph.D. (Social Sciences), Executive Director, CJSC “KonsOM SKS”, Magnitogorsk, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.. Aleksandr N. Panov Ph.D. (Engineering), Associate Professor, Head of the Department of Innovation, CJSC “KonsOM SKS”, Magnitogorsk, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.. Evgeniy E. Bodrov Ph.D. (Engineering), Associate Professor of the Electronics and Microelectronics Department, Nosov Magnitogorsk State Technical University, Magnitogorsk, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.. ORCID: https://orcid.org/0000-0002-7316-8213. Mikhal Vrabel Sales Director, "IFM-electronics", Moscow, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it..

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